C555SSAZ- Fully Automatic Double-Ended Crimping
& Single-Ended Waterproof Seal Insertion Machine
You can process wires with cutting, stripping, crimping
and seal inserting in one machine!
➤Equipped with a seal insertion unit for single end based on C551SSAZ.
*This video is C551SSAZ
This model is based on the C551SSA and features one
waterproof seal insertion unit (DF-01) for use on one end.
Achieved 3,220 bottles/hour (L=300).
It comes standard with a collector with wire presence/absence sensor (CN-4503B), terminal reel stand (RSB or URSB), signal tower, and strip sensor (STS).
◆DF-01 Disk feeder - Seal insertion unit ‹Patented product›
Equipped as standard on C555SSA, C558SSA and C556SZTS
Waterproof chuck and carry pin fit for waterproof seals
A dedicated disk contoured to fit the shape of waterproof seals sorts waterproof seals in the correct direction, ensuring speedier and reliable supply.
The disk feeder monitors waterproof seals through a sensor and can supply waterproof seals to the last one without fail. It is not necessary to fine-adjust vibrations at all like a straight feeder. In addition, setups can be easily changed.
◆CFM Crimp force monitor
The load cell, which is installed in the ram of crimping unit, measures the precise crimping force for every terminal crimping. Since an encoder is used to control all the angles, measurement timing does not change regardless of voltage fluctuation.
◆CHA Crimp height automatic reproduction mechanism
Crimp quality is controlled by the crimp height. Since crimp force is related to the crimp height, the C555SSAZ automatically adjusts the crimp force (crimp height), when the crimp force value is specified. Settings can be saved in memory function.
◆One machine to cover thin and thick wires!
CASTUGNON covers a wide range of wire size: #32~#12. You need only one machine to perform all different processing, which conventionally required three to four different machines.
◆User friendly + easy operation
Clear large size full-color LCD touch panel. The interactive picture panel is available for 6 languages, Japanese, English, Korean, traditional Chinese, simplified Chinese and Indonesian.
Processing capacity
Processing conditions:
．Wire: 0.5 sq (AWG #20)
．End/End: 4.5 mm strip (crimped)
．Fine wire mode
．Speed: 9
．Core wire diameter: 0.85 mm
．Blade return: 0.2 mm
．Grip position: 30 mm
．Waterproof seal insertion amount: 20 mm
．Post-insertion return amount: 2 mm
．Waterproof seal detection: Yes
| Total Length | Number of trains |
| 100mm | 3,220 bottles |
| 200mm |
3,220 bottles |
| 300mm | 3,220 bottles |
| 500mm | 3,100 bottles |
| 800mm | 2,950 bottles |
| 1,000mm | 2,870 bottles |
| 1,500mm | 2,690 bottles |
| 2,000mm | 2,530 bottles |
| 3,000mm | 2,270 bottles |
| 4,000mm | 2,060 bottles |
| 5,000mm | 1,880 bottles |
*This is the maximum level measured at Kodera. It may be under the level written here due to the type of the wire or terminal and also other processing conditions.
Specification
| Model | C555SSAZ | |
|
Setting Range |
Front : 0.1～30mm / Rear : 0.1～20mm | |
|
Minimum Processing Dimension |
L2 ≧ 38mm |
| Maximum Cutting Length | 99,999mm |
| Cutting Tolerance | Within ±(0.2+0.002×L) mm *L=Cutting length |
| Crimping Terminal |
Open barrel chain terminal (Left-to-right side feed, End feed) |
| Crimping Capacity | 2.5ton |
| Stroke | 30mm or 40mm |
| Power Rating | Single phase AC200V～AC240V 50/60Hz |
| Air Source | 35 L/min 0.5 Mpa *Please use clean and dry air. |
| Power Consumption | 339Wh at rest, 945Wh at maximum |
| Width × Length × Height | 1090 × 1,500 × 1,550 mm |
| Weight | 480 kg |
| Applicable Wire Diameter | AWG#12～#32 (Depends on the wire type) |
| Applicable Wire Type | AV, AVS, AVSS, CAVUS, KV, KIV, UL, IV, Teflon wire, etc. |