C551HXG - Full Automatic Double Ends Crimping Unit



"Next-generation full automatic crimping machine" beyond common sense!

 

Amazing processing speed.  Achieves about 10,000 wires/hour!

 

"Simple & compact" Unprecedented performance and amazing processing ability.

 

■Ultimate downsizing and space saving by downsizing the applicator.

 

■With the newly developed applicator, the built-in ID tag automatically reads working conditions and management information such as terminal model number, wire size, strip length, and crimp height into the C551 main unit, and the terminal and applicator can be replaced in about 15 seconds.

  ↑  HX type applicator


The crimper and dies together weigh an astonishing 200g. Their palm-sized design means they won't take up much space.


It stores data such as crimping settings, shot count, and crimp force value, so simply attaching it to the main unit completes the cumbersome setting input process that was common with conventional applicators. All you have to do is enter the wire length and number of wires and press the start button.


Worn-out crimpers and anvils can also be easily replaced.


Product Introduction

Source: Kodera Electronics Co., Ltd. homepage

CFM Crimp force monitor

The load cell, which is installed in the ram of crimping unit, measures the precise crimping force for every terminal crimping. Since an encoder is used to control all the angles, measurement timing does not change regardless of voltage fluctuation.

CHA Crimp height automatic reproduction mechanism

Crimp quality is controlled by the crimp height. Since crimp force is related to the crimp height, the C551SSAZ automatically adjusts the crimp force (crimp height), when the crimp force value is specified. Settings can be saved in memory function.

◆One machine to cover thin and thick wires!

CASTUGNON covers a wide range of wire size: #32~#12. You need only one machine to perform all different processing, which conventionally required three to four different machines.

◆User friendly + easy operation

Clear large size full-color LCD touch panel. The interactive picture panel is available for 6 languages, Japanese, English, Korean, traditional Chinese, simplified Chinese and Indonesian.


Processing capacity


Processing conditions:

 

▪Wire : UL1571 AWG#30

▪Terminal  (both ends): JST SSH-003T-P0.2

▪Speed : Standard

▪Discharge holding time: 0 seconds

▪Discharge position: Closest

▪Guide: Small

▪Core wire diameter: 0.32 mm

▪Blade return: 0.1 mm

▪With CPD-06

Total Length  Number of Processed wires 
    75mm 10,680 pcs/hour
  100mm

10,340 pcs/hour

  300mm

8,690 pcs/hour
  500mm 7,570 pcs/hour
1,000mm 5,250 pcs/hour

*This is the maximum level measured at Kodera. It may be under the level written here

  due to the type of the wire or terminal and also other processing conditions.


Specification


Model C551HXG

Setting Range

Front : 0.1~15.0mm / Rear : 0.1~10.0mm

Minimum Processing Dimension

 

L1 = 63mm + distance to the insulation barrel of the tip terminal

*The dimensions will change depends on the type of wire or terminal.

Maximum Cutting Length  99,999mm (Approx.100m)
Cutting Tolerance  Within ±(0.2+0.002×L)mm  *L=Cutting length
Crimping Terminal

    Open barrel chain terminal (Side feed)  Max.27mm

Crimping Capacity     1.2ton
Power Supply     Single phase  AC100V~AC240V  50/60Hz
Air Source     10 L/min 5 MPa *Please use clean and dry air.
Power Consumption     At rest : 255w / Max : 670w
Width × Length × Height     830 × 700 × 1230 mm *Excluding protrusions (such as operation panel)
Weight     220 kg *Including mini conveyor
Applicable Wire Diameter

    AWG#18~#34  (Depends on the wire type)

Applicable Wire Type     AV, AVS, AVSS, CAVUS, KV, KIV, UL, IV, Teflon wire etc.